Forging the Future: How LEWCO’s Latest Oven is Revolutionizing Titanium Annealing!
Imagine an annealing furnace that never sleeps, a titan of industry tirelessly working to perfect some of the strongest metals known to humanity. At LEWCO, we’re not just imagining it; we’re building it! Our latest innovation is set to redefine how titanium bars are annealed, boosting productivity and pushing the boundaries of thermal processing.
Uninterrupted Power: The Secret to Unprecedented Productivity
This isn’t just any oven; it’s a productivity powerhouse designed for maximum efficiency. Its primary mission? Annealing titanium bars at a scorching 1,600 degrees Fahrenheit. Ultimately, here’s the game-changer: an automated loading system that keeps the heat in and the downtime out!
Forget the slow, energy-draining cycles of heating up and cooling down. Our system moves parts in and out of the furnace without ever cooling down. This means continuous operation, dramatically increased throughput, and a revolution in how quickly you can get those perfectly annealed titanium bars.
Massive Capacity, Masterful Engineering
We’re talking big. Really big. Operators can load up to four 9-inch diameter by 15-foot long bundles on each custom-designed load tray. And if that’s not enough, the furnace and loader can handle two stacked trays, managing a colossal 6,000 pounds per batch!
Designing for this kind of capacity and reach was no small feat for our engineers. It pushed them to bring their design game to the next level, but through rigorous reviews and thoughtful innovation, we delivered a robust, reliable system built to last.
Beyond the Heat: Smart Design for Superior Performance
Our commitment to innovation extends to every detail:
- Monolithic Ceramic Fiber Walls: We’ve engineered a unique monolithic ceramic fiber wall construction that’s not only more energy-efficient but also significantly longer-lasting than traditional module linings. This means less energy consumption and more years of reliable operation.
- Fiber-on-Fiber Seal: The vertical lift door boasts a unique fiber-on-fiber seal, ensuring a tight closure throughout the entire batch. This minimizes heat loss and maintains consistent temperatures for optimal annealing.
- Precision Control: At the heart of this system is a custom-designed PLC-based control system. Our engineers developed bespoke programming to precisely meet the customer’s specific heat treat requirements, ensuring unparalleled accuracy and repeatability.
Notably, this state-of-the-art furnace marks the sixth heat treat system LEWCO has proudly supplied to this valued customer. It’s a testament to our ongoing partnership and our unwavering dedication to delivering cutting-edge solutions that drive industrial success.
Ready to see how LEWCO can elevate your thermal processing capabilities? Request your quote today!
